Amongst the earliest known examples of any form of vaulting is to be found in the neolithic village of Khirokitia on Cyprus. Dating from ca. 6000 BCE, the circular buildings supported beehive shaped corbel domed vaults of unfired mud-bricks and also represent the first evidence for settlements with an upper floor. Similar Beehive tombs, called tholoi, exist in Crete and Northern Iraq. Their construction differs from that at Khirokitia in that most appear partially buried and make provision for a dromos entry.
The inclusion of domes, however, represents a wider sense of the word vault. The distinction between the two is that a vault is essentially an arch which is extruded into the third dimension, whereas a dome is an arch revolved around its vertical axis.
Pitched brick barrel vault
In a pitched-brick vault the bricks lean (are pitched) against an existing wall.
Pitched-brick vaults are named for their construction, the bricks are installed vertically (not radially) and are leaning (pitched) at an angle: This allows their construction to be completed without the use of centering. Examples have been found in archaeological excavations in Mesopotamia dating to the 2nd and 3rd millennium BC which were set in gypsum mortar.
St Paul's Cathedral Choir looking east, London
Pointed barrel vault showing direction of lateral forces.
A barrel vault is the simplest form of a vault and resembles a barrel or tunnel cut lengthwise in half. The effect is that of a structure composed of continuous semicircular or pointed sections.
The earliest known examples of barrel vaults were built by the Sumerians, possibly under the ziggurat at Nippur in Babylonia, which was built of fired bricks cemented with clay mortar.
The earliest barrel vaults in ancient Egypt are thought to be those in the granaries built by the 19th dynasty Pharaoh Ramesses II, the ruins of which are behind the Ramesseum, at Thebes. The span was 12 feet (3.7 m) and the lower part of the arch was built in horizontal courses, up to about one-third of the height, and the rings above were inclined back at a slight angle, so that the bricks of each ring, laid flatwise, adhered till the ring was completed, no centering of any kind being required; the vault thus formed was elliptic in section, arising from the method of its construction. A similar system of construction was employed for the vault over the great hall at Ctesiphon, where the material employed was fired bricks or tiles of great dimensions, cemented with mortar; but the span was close upon 83 feet (25 m), and the thickness of the vault was nearly 5 feet (1.5 m) at the top, there being four rings of brickwork.
Assyrian palaces used pitched-brick vaults, made with sun-dried mudbricks, for gates, subterranean graves and drains. During the reign of king Sennacherib they were used to construct aqueducts, such as those at Jerwan. In the provincial city Dūr-Katlimmu they were used to created vaulted platforms. The tradition of their erection, however, would seem to have been handed down to their successors in Mesopotamia, viz. to the Sassanians, who in their palaces in Sarvestan and Firouzabad built domes of similar form to those shown in the Nimrud sculptures, the chief difference being that, constructed in rubble stone and cemented with mortar, they still exist, though probably abandoned on the Islamic invasion in the 7th century.
In all the instances above quoted in Sumer and Egypt the bricks, whether burnt or sun-dried, were of the description to which the term "tile" would now be given; the dimensions varied from 10 inches (25 cm) to 20 inches (51 cm) being generally square and about 2 inches (5.1 cm) to 4 inches (10 cm) thick, and they were not shaped as voussoirs, the connecting medium being thicker at the top than at the bottom. The earliest Egyptian examples of regular voussoirs in stone belong to the XXVIth Dynasty (ca. 650 B.C.) in the additions made then to the temple of Medinet Habu, and here it is probable that centering of some kind was provided, as the vaults are built in rings, so that the same centering could be shifted on after the completion of each ring. The earliest example of regularly shaped voussoirs, and of about the same date, is found in the cloaca at
Graviscae in Etruria, with a span of about 14 feet (4.3 m), the voussoirs of which are from 5 to 6 feet (1.8 m) long. The cloaca maxima in Rome, built by Lucius Tarquinius Priscus (603 B.C.) to drain the marshy ground between the Palatine and the Capitoline Hills, was according to
Commendatore Boni vaulted over in the 1st century B.C., the vault being over 800 feet (240 m) long, 10 feet (3.0 m) in span, with three concentric rings of voussoirs.
The enormous Eyvan-e Khosro at Ctesiphon (near present-day Baghdad) was built over 1,500 years ago during the Persian Sasanian period as a throne room. The arch is about 37 metres (121 ft) high, 26 metres (85 ft) across and 50 metres (160 ft) long, built entirely without centering and it was the largest vault constructed until modern times.
A groin vault viewed from the underside, showing the arris
Plan of a groin vault from above showing resultant outward thrust.
So far, all the vaults mentioned have been barrel vaults, which, when not built underground, required continuous walls of great thickness to resist their thrust; the earliest example of the next variety, the intersecting barrel vault, is said to be over a small hall at Pergamum, in Asia Minor, but its first employment over halls of great dimensions is due to the Romans. When two semicircular barrel vaults of the same diameter cross one another their intersection (a true ellipse) is known as a groin, down which the thrust of the vault is carried to the cross walls; if a series of two or more barrel vaults intersect one another, the weight is carried on to the piers at their intersection and the thrust is transmitted to the outer cross walls; thus in the Roman reservoir at Baiae, known as the Piscina Mirabilis, a series of five aisles with semicircular barrel vaults are intersected by twelve cross aisles, the vaults being carried on 48 piers and thick external walls. The width of these aisles being only about 13 feet (4.0 m) there was no great difficulty in the construction of these vaults, but in the Roman Baths of Caracalla the tepidarium had a span of 80 feet (24 m), more than twice that of an English cathedral, so that its construction both from the statical and economical point of view was of the greatest importance.
The researches of M. Choisy (L'Art de bâtir chez les Romains), based on a minute examination of those portions of the vaults which still remain in situ, have shown that, on a comparatively slight centering, consisting of trusses placed about 10 feet (3.0 m) apart and covered with planks laid from truss to truss, were laid - to begin with - two layers of the Roman brick (measuring nearly 2 feet (0.61 m) square and 2 in. thick); on these and on the trusses transverse rings of brick were built with longitudinal ties at intervals; on the brick layers and embedding the rings and cross ties concrete was thrown in horizontal layers, the haunches being filled in solid, and the surface sloped on either side and covered over with a tile roof of low pitch laid direct on the concrete. The rings relieved the centering from the weight imposed, and the two layers of bricks carried the concrete till it had set.
As the walls carrying these vaults were also built in concrete with occasional bond courses of brick, the whole structure was homogeneous. One of the important ingredients of the mortar was a volcanic deposit found near Rome, known as pozzolana, which, when the concrete had set, not only made the concrete as solid as the rock itself, but to a certain extent neutralized the thrust of the vaults, which formed shells equivalent to that of a metal lid; the Romans, however, do not seem to have recognized the value of this pozzolana mixture, for they otherwise provided amply for the counteracting of any thrust which might exist by the erection of cross walls and buttresses. In the tepidaria of the Thermae and in the basilica of Constantine, in order to bring the thrust well within the walls, the main barrel vault of the hall was brought forward on each side and rested on detached columns, which constituted the principal architectural decoration. In cases where the cross vaults intersecting were not of the same span as those of the main vault, the arches were either
stilted so that their soffits might be of the same height, or they formed smaller intersections in the lower part of the vault; in both of these cases, however, the intersections or groins were twisted, for which it was very difficult to form a centering, and, moreover, they were of disagreeable effect: though every attempt was made to mask this in the decoration of the vault by panels and reliefs modelled in stucco.
The widest hall vaulted by the Romans was that of the throne room in the palace of Diocletian on the Palatine Hill, and this had the enormous span of 100 feet (30 m), its thrust being counteracted by other halls on either side with buttresses outside. In provincial towns and in other parts of the Roman Empire, where the material pozzolana was not procurable, the Romans had to trust to their mortar as a cementing medium, but this, though excellent of its kind, was not of sufficient cohesive strength to allow of the erection of vaults of more than about 40 feet (12 m) span, which were generally built in rubble masonry. There still exist in Asia Minor and Syria some vaulted halls, generally attached to thermae, which are carried on walls of great thickness. There were many varieties of the Roman vault, whether continuous or intersected, such as those employed over the corridors on the Colosseum and the theatre of Marcellus, but in these cases the springing of the vault was above the summit of the arches of the main front, so that there was no intersection; on the other hand, over the corridors were either elliptical or semicircular, or over the staircases rising vaults, all of which were more difficult to construct; there were also numerous solutions of vault over circular halls, of which that of the Pantheon is the most important example, having a diameter of 142 feet (43 m), and over the hemicycles, which were sometimes of great size; that known as Canopus in Hadrian's Villa at Tivoli had a diameter of 75 feet (23 m), and was vaulted over with a series of ribs, between which were alternating rampant flat and semicircular webs and cells; in the same villa and in Rome were octagonal halls with various other combinations of vault. Another type of vault not yet referred to is that of the Tabularium arcade where the Cloister vault was employed. Fig. 3 compared with fig. 2 will show the difference; in the former the angles of intersection are inset, and in the latter they are groins with projecting angles at the base, which die away at the summit.
Rib vault of church Sint-Niklaaskerk in Ghent
Reference has been made to the rib vault in Roman work, where the intersecting barrel vaults were not of the same diameter. Their construction must at all times have been somewhat difficult, but where the barrel vaulting was carried round over the choir aisle and was intersected (as in St Bartholomew-the-Great in Smithfield, London) by semicones instead of cylinders, it became worse and the groins more complicated. This would seem to have led to a change of system and to the introduction of a new feature, which completely revolutionized the construction of the vault. Hitherto the intersecting features were geometrical surfaces, of which the diagonal groins were the intersections, elliptical in form, generally weak in construction and often twisting. The medieval builder reversed the process, and set up the diagonal ribs first, which were utilized as permanent centres, and on these he carried his vault or web, which henceforward took its shape from the ribs. Instead of the elliptical curve which was given by the intersection of two semicircular barrel vaults, or cylinders, he employed the semicircular arch for the diagonal ribs; this, however, raised the centre of the square bay vaulted above the level of the transverse arches and of the wall ribs, and thus gave the appearance of a dome to the vault, such as may be seen in the nave of Sant'Ambrogio, Florence. To meet this, at first the transverse and wall ribs were stilted, or the upper part of their arches was raised, as in the Abbaye-aux-Hommes at Caen, and the Abbey of Lessay, in Normandy. The problem was ultimately solved by the introduction of the pointed arch for the transverse and wall ribs - the pointed arch had long been known and employed, on account of its much greater strength and of the less thrust it exerted on the walls. When employed for the ribs of a vault, however narrow the span might be, by adopting a pointed arch, its summit could be made to range in height with the diagonal rib; and, moreover, when utilized for the ribs of the annular vault, as in the aisle round the apsidal termination of the choir, it was not necessary that the half ribs on the outer side should be in the same plane as those of the inner side; for when the opposite ribs met in the centre of the annular vault, the thrust was equally transmitted from one to the other, and being already a broken arch the change of its direction was not noticeable.
The first introduction of the pointed arch rib took place at Cefalù Cathedral and pre-dated the abbey of St. Denis. Whilst the pointed rib-arch is often seen as an identifier for gothic architecture, Cefalù is a romanesque cathedral whose masons experimented with the possibility of gothic rib-arches before it was widely adopted by western church architecture. It was in the church at Vezelay (1140) that it was extended to the square bay of the porch. Before entering into the question of the web or stone shell of the vault carried on the ribs, the earlier development of the great vaults which were thrown over the naves of a cathedral, or church, before the introduction of the pointed arch rib, shall here be noted. As has been pointed out, the aisles had already in the early Christian churches been covered over with groined vaults, the only advance made in the later developments being the introduction of transverse ribs' dividing the bays into square compartments; but when in the 12th century the first attempts were made to vault over the naves, another difficulty presented itself, because the latter were twice the width of the aisles, so that it became necessary to include two bays of the aisles to form one square bay in the nave. This was an immense space to vault over, and moreover, it followed that every alternate pier served no purpose, so far as the support of the nave vault was concerned, and this would seem to have suggested an alternative, viz. to provide a supplementary rib across the church and between the transverse ribs. This resulted in what is known as a sexpartite, or six-celled vault, of which one of the earliest examples is found in the Abbaye-aux-Hommes (S. Etienne) at Caen. This church, built by William the Conqueror, was originally constructed to carry a timber roof only, but nearly a century later the upper part of the nave walls were partly rebuilt, in order that it might be covered with a vault. The immense size, however, of the square vault over the nave necessitated some additional support, so that an intermediate rib was thrown across the church, dividing the square compartment into six cells, and called the sexpartite vault
this was adopted in the cathedrals of Sens (1170), Laon (1195), Noyon (1190), Paris (1223–35), and Bourges (1250). The intermediate rib, however, had the disadvantage of partially obscuring one side of the clerestory windows, and it threw unequal weights on the alternate piers, so that in the cathedral of Soissons (1205) a quadripartite or four-celled vault was introduced, the width of each bay being half the span of the nave, and corresponding therefore with the aisle piers. To this there are some exceptions, in Sant' Ambrogio, Milan, and San Michele, Pavia (the original vault), and in the cathedrals of Speyer, Mainz and Worms, where the quadripartite vaults are nearly square, the intermediate piers of the aisles being of much smaller dimensions. In England sexpartite vaults exist at Canterbury (1175) (set out by William of Sens), Rochester (1200), Lincoln (1215), Durham (east transept), and St. Faith's chapel, Westminster Abbey.
In the earlier stage of rib vaulting, the arched ribs consisted of independent or separate voussoirs down to the springing; the difficulty, however, of working the ribs separately led to two other important changes: (1) the lower part of the transverse diagonal and wall ribs were all worked out of one stone; and (2) the lower horizontal, constituting what is known as the tas-de-charge or solid springer. The tas-de-charge, or solid springer, had two advantages: (1) it enabled the stone courses to run straight through the wall, so as to bond the whole together much better; and (2) it lessened the span of the vault, which then required a centering of smaller dimensions. As soon as the ribs were completed, the web or stone shell of the vault was laid on them. In some English work each course of stone was of uniform height from one side to the other; but, as the diagonal rib was longer than either the transverse or wall rib, the courses dipped towards the former, and at the apex of the vault were cut to fit one another. In the early English Gothic period, in consequence of the great span of the vault and the very slight rise or curvature of the web, it was thought better to simplify the construction of the web by introducing intermediate ribs between the wall rib and the diagonal rib and between the diagonal and the transverse ribs; and in order to meet the thrust of these intermediate ribs a ridge rib was required, and the prolongation of this rib to the wall rib hid the junction of the web at the summit, which was not always very sightly, and constituted the ridge rib. In France, on the other hand, the web courses were always laid horizontally, and they are therefore of unequal height, increasing towards the diagonal rib. Each course also was given a slight rise in the centre, so as to increase its strength; this enabled the French masons to dispense with the intermediate rib, which was not introduced by them till the 15th century, and then more as a decorative than a constructive feature, as the domical form given to the French web rendered unnecessary the ridge rib, which, with some few exceptions, exists only in England. In both English and French vaulting centering was rarely required for the building of the web, a template (Fr. cerce) being employed to support the stones of each ring until it was complete. In Italy, Germany and Spain the French method of building the web was adopted, with horizontal courses and a domical form. Sometimes, in the case of comparatively narrow compartments, and more especially in clerestories, the wall rib was stilted, and this caused a peculiar twisting of the web, where the springing of the wall rib is at K: to these twisted surfaces the term ploughshare vaulting is given.
One of the earliest examples of the introduction of the intermediate rib is found in the nave of Lincoln Cathedral, and there the ridge rib is not carried to the wall rib. It was soon found, however, that the construction of the web was much facilitated by additional ribs, and consequently there was a tendency to increase their number, so that in the nave of Exeter Cathedral three intermediate ribs were provided between the wall rib and the diagonal rib. In order to mask the junction of the various ribs, their intersections were ornamented with richly carved bosses, and this practice increased on the introduction of another short rib, known as the lierne, a term in France given to the ridge rib. Lierne ribs are short ribs crossing between the main ribs, and were employed chiefly as decorative features, as, for instance, in the Liebfrauenkirche (1482) of Mühlacker, Germany. One of the best examples of Lierne ribs exists in the vault of the oriel window of Crosby Hall, London. The tendency to increase the number of ribs led to singular results in some cases, as in the choir of Gloucester Cathedral, where the ordinary diagonal ribs become mere ornamental mouldings on the surface of an intersected pointed barrel vault, and again in the cloisters, where the introduction of the fan vault, forming a concave-sided conoid, returned to the principles of the Roman geometrical vault. This is further shown in the construction of these fan vaults, for although in the earliest examples each of the ribs above the tas-de-charge was an independent feature, eventually it was found easier to carve them and the web out of the solid stone, so that the rib and web were purely decorative and had no constructional or independent functions.
The fan vault would seem to have owed its origin to the employment of centerings of one curve for all the ribs, instead of having separate centerings for the transverse, diagonal wall and intermediate ribs; it was facilitated also by the introduction of the four-centred arch, because the lower portion of the arch formed part of the fan, or conoid, and the upper part could be extended at pleasure with a greater radius across the vault. The simplest version is that found in the cloisters of Gloucester Cathedral, where the fans meet one another at the summit, so that there are only small compartments between the fans to be filled up. In later examples, as in King's College Chapel, Cambridge, on account of the great dimensions of the vault, it was found necessary to introduce transverse ribs, which were required to give greater strength. Similar transverse ribs are found in Henry VII's chapel and in the Divinity School at Oxford, where a new development presented itself. One of the defects of the fan vault at Gloucester is the appearance it gives of being half sunk in the wall; to remedy this, in the two buildings just quoted, the complete conoid is detached and treated as a pendant.